PT. TIARA SERVICE CENTRE
The Hisaka Hot Water Spray Type Sterilizer is a state-of-the-art pharmaceutical sterilization system designed for precise temperature and pressure management, fully compliant with the latest cGMP (Current Good Manufacturing Practice) standards. Utilizing a hot water spray method that ensures uniform distribution of heating and cooling water, this system minimizes F0 value variation and eliminates steam contamination within the sterilization chamber through indirect heating and cooling.
Four-direction spray nozzles on all tray levels achieve extremely uniform temperature distribution throughout the sterilization chamber, ensuring consistent sterilization results for every batch.
Unaffected by buoyancy or hydrostatic pressure from water depth, making it suitable for air-containing containers and glass bottles even in large-scale equipment. The air-containing container processing system prevents container deformation even with soft packaging materials like soft bags.
Minimal water retention in the sterilization chamber reduces running costs, while the hot water recovery system provides additional energy and water savings.
Beyond the sterilizer unit itself, Hisaka provides comprehensive proposals including sterilization trays for product alignment, loading and unloading systems, delivering highly reliable fully automated and labor-saving systems.
The Hisaka Hot Water Spray Type Sterilizer is suitable for a wide range of pharmaceutical products:
| Specification | Details |
|---|---|
| Manufacturer | Hisaka Works, Ltd. (日阪製作所) - Japan |
| Sterilization Method | Hot Water Spray Type (Indirect Heating & Cooling) |
| Temperature Control | Precise uniform distribution via four-direction spray nozzles |
| Pressure Control | Comprehensive pressure management for air-containing containers |
| F0 Value Consistency | Minimized variation for reliable sterilization |
| Capacity Range | Small units to large-scale equipment exceeding 50m² |
| Compliance | cGMP (Current Good Manufacturing Practice) validated |
| Container Types | IV bags/bottles, prefilled syringes, ampoules, vials, soft bags, glass bottles |
| Steam Contamination | None (indirect heating/cooling system) |
| Energy Efficiency | Low water retention + hot water recovery system |
| Automation Options | Loading/unloading systems, sterilization trays, fully automated lines |
| Validation Support | Complete validation documentation for cGMP compliance |
Hisaka Works, Ltd. has decades of experience in pharmaceutical sterilization systems, trusted by leading pharmaceutical companies worldwide for reliability and precision.
Designed and validated to meet the latest cGMP requirements, ensuring your pharmaceutical products meet global regulatory standards.
From delicate soft bags to rigid glass bottles, the spray system handles all container types without deformation or damage.
Minimal water usage, energy-efficient hot water recovery, and low running costs make this system economically advantageous for long-term production.
Hisaka provides end-to-end solutions including automation, loading/unloading systems, and validation support — not just standalone equipment.
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📧 Email: silvanus@tiaraservice.com
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