PT. TIARA SERVICE CENTREHanayama Scouring System offers four specialized machine types designed for different fabric materials and production requirements. Each system efficiently removes sizing agents, oils, and impurities from textiles while preparing fabric for dyeing or finishing processes.
From polyester woven fabrics to knit and spandex materials, Hanayama provides optimized scouring solutions with minimal water and energy consumption, consistent quality, and high production performance.
1. Boil-Off Range (For Polyester Woven Fabrics)
• Model: BOCP-2000-2
• Application: Polyester taffeta and woven fabrics
• Key Feature: Free tension hanging bar system in main bath (92°C)
• Production: 2-lays capability for high performance
• Machine Speed: Up to 70 m/min
• Main Bath Length: 8,000mm
• Cloth Capacity: 480m (×2 lays)
• Water Consumption: 45 ton (at 2 lays), 4-5 ton/H running
2. Roller Type Scouring Machine (Standard Type)
• Models: RW-11, RW-18, RW-40
• Application: Most standard scouring method for various fabrics
• Key Feature: Partitioned one roll by one roll washing
• System: Snaky counter flow system (water flows against cloth direction)
• Tension Control: Inverter motor driven
• Squeeze: 1 ton padded
• Cloth Capacity: 10.5m (RW-11), 18m (RW-18), 40m (RW-40)
• Water Volume: 800L (RW-11/18), 2400L (RW-40)
3. Uni-Flesh (Conveyor Type - Multi-Purpose)
• Application: Multi-purpose scouring machine for various applications
• Key Feature: Smooth water counter flow system
• Uses: Scouring, washer after caustic sizing, reduction cleaning after dyeing
• Energy Efficiency: Less than half energy consumption compared to Boil-Off Range
• Machine Speed: Up to 70 m/min
• Main Bath Length: 2,500-4,000mm
• Cloth Capacity: 200m (at 4,000mm)
• Water Consumption: 4.5 ton, 3-5 ton/H running
• Electric: 30 kw/H
4. Drum Type (For Knit & Spandex)
• Model: 3DX
• Application: Knit fabrics and spandex materials
• Key Feature: Cloth guided by overfeed roll, sunk into temperature-controlled liquid with big drum
• Relaxing: Shock-less temperature changing stages
• Control: Digital speed control system based on cloth shrinking data
• Machine Speed: Up to 40 m/min
• Speed Pre-set: 20 patterns
• Cloth Capacity: 19.2m
• Water Consumption: 10 ton, 2-5 ton/H running
| Machine Type | Polyester | Nylon | Taffeta | Woven | Knit | Spandex |
|---|---|---|---|---|---|---|
| Boil-Off Range | ◎ | ○ | ◎ | ○ | × | △ |
| Roller Type | ○ | ◎ | ○ | △ | × | △ |
| Uni-Flesh | △ | ◎ | △ | △ | ◎ | ◎ |
| Drum Type | △ | △ | △ | △ | ◎ | ◎ |
Legend: ◎ = Excellent | ○ = Good | △ = Acceptable | × = Not Recommended
✓ Specialized for Each Fabric Type
Four machine types optimized for different materials - from polyester woven to knit and spandex.
✓ Energy & Water Efficient
Optimized consumption - Uni-Flesh uses less than half the energy of conventional systems.
✓ High Production Performance
Speeds up to 70 m/min with 2-lays capability for maximum throughput.
✓ Consistent Quality
Counter flow washing system and digital tension control ensure uniform scouring results.
✓ Gentle Fabric Handling
Free tension systems and shock-less temperature changes protect fabric integrity.
✓ Multi-Purpose Capability
Uni-Flesh handles scouring, caustic sizing wash, and reduction cleaning in one machine.
